💪 Heavy-Duty Cleaning Gel – Production, Formulation and Properties
Overview:
Heavy-Duty Cleaning Gels are concentrated, thixotropic formulations designed to remove persistent grease, oil, soot, and industrial grime from hard surfaces, machinery, and vertical areas where liquid cleaners are less effective.
Thanks to their viscous, gel-like texture, they provide extended contact time, allowing deeper penetration and stronger dissolving action.
These gels are widely used in industrial workshops, automotive maintenance, metal fabrication plants, and food processing equipment cleaning, offering efficient performance even on heavily soiled surfaces.
Their formulation ensures powerful cleaning with reduced runoff, making them both economical and user-friendly.
Production and Formulation:
Heavy-duty cleaning gels are produced by combining anionic surfactants, alkaline builders, thickening polymers, and grease-solubilizing agents in an aqueous medium.
The thickener—often cellulosic gum, carbomer, or xanthan-based polymer—is hydrated under stirring before the active cleaning agents are incorporated.
Solvents or chelating agents may be added to enhance the degreasing power.
The final product is homogenized until a uniform, stable gel structure is achieved, ensuring consistent viscosity and performance.
Depending on the application, the pH may range from neutral to strongly alkaline for enhanced heavy-duty cleaning.
Properties:
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Appearance: Opaque to translucent gel
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Color: Clear, white, or light yellow
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Odor: Mild industrial or citrus scent
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pH Range: 7.0–12.5 (neutral to alkaline)
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Viscosity: High, thixotropic (does not drip easily)
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Foam Level: Medium and stable
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Cleaning Efficiency: Excellent for heavy grease and grime
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Residue: Rinses clean without streaks
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Shelf Life: 24–30 months
Advantages:
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Superior adhesion to vertical and curved surfaces
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Longer contact time for improved dirt dissolution
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Removes oil, carbon, and industrial residues effectively
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Safe for metals, plastics, and painted surfaces
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Reduces waste and product consumption
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Non-drip and easy to apply formulation
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Rinses easily and leaves surfaces bright and residue-free
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Available in solvent-free and eco-friendly versions
Summary:
Heavy-Duty Cleaning Gels represent a modern advancement in industrial surface maintenance, offering strong cleaning performance with precise application control.
Their thick, stable structure allows efficient cleaning even on vertical or hard-to-reach surfaces.
Combining power, safety, and economy, these gels have become essential in industrial and mechanical cleaning operations worldwide.
